Ford has announced a major recall affecting nearly 300,000 Super Duty diesel trucks due to a potential fuel pump defect that could lead to engine failure and increase the risk of crashes.
Which Ford Models Are Affected?
The recall includes 2020-2022 Ford F-250, F-350, F-450, F-550, and F-600 Super Duty trucks, as well as 2021-2022 Ford F-650 and F-750 models. All affected vehicles are equipped with Ford’s 6.7-liter Power Stroke diesel engine, which uses a high-pressure fuel pump that may fail due to contamination issues.
What’s Causing the Problem?
According to Ford, the defect stems from biodiesel deposits forming on the drivetrain roller components of the fuel pump. These deposits can cause excessive wear, leading to pump failure and a sudden loss of engine power. The automaker identified the issue after investigating reports from the field, tracing it back to prolonged storage of biodiesel during the COVID-19 pandemic.
Ford initially suspected the issue was due to faulty parts but later determined that aged biodiesel fuels used during that period were the primary cause of contamination.
What Are the Risks?
A failing fuel pump may cause:
- Loss of drive power while the vehicle is in motion
- Increased risk of accidents due to sudden engine shutdown
- Potential engine stalling and failure to restart
While this issue can be dangerous, Ford has not reported any crashes or injuries related to the defect so far.
What Should Owners Do?
Ford has announced that it will update the powertrain control module software to help prevent fuel pump overheating and contamination buildup. Owners of affected vehicles will receive official recall notifications starting January 13, 2025.
Repairs will be conducted at authorized Ford dealerships free of charge. Owners can also check their vehicle’s recall status by visiting the National Highway Traffic Safety Administration (NHTSA) website or Ford’s recall lookup tool using their VIN (Vehicle Identification Number).